FT600 Factory Train – Automated load train

The automated load train Factory Train FT600 is especially made for automated logistic processes. The automation levels range from partially automated processes to full automation – both during driving and loading/unloading. Extremely high tracking accuracy during driving and high positioning accuracy during the loading process enable efficient and safe automation.

Automated load train Factory Train FT600

Partially to fully automated driving

The driving processes of the FT600 Factory Train load train can be partially or fully automated. For example, the load train can be driven manually by an operator as usual. When approaching and positioning at an automated transfer station, where high positioning accuracy is important, the load train takes over the steering tasks and thus guarantees a perfect parking position for a safe automated transfer of the load carriers.

Using the fully automated driving option, all driving tasks as well as, of course, the positioning for the transfer processes are fully automated, a driver/operator is no longer necessary. All driving functions are fully taken over by the load train. Geo navigation / SLAM technology is used for navigation. Depending on the location and requirements, another type of navigation can also be used or different types of navigation can be combined within the AGV (hybrid navigation).

Factory Pull FP650 / FP680 / FP6250 :Automated tractors for indoor and outdoor use.
Factory Pull FP650 / FP680 / FP6250 :Automated tractors for indoor and outdoor use.

Load carriers for automated loading processes

Different load carrier systems are available for the automated loading process: Amongst others, load carriers with conveyor structures (e.g. roller conveyors, accumulation conveyor chain, etc.) for automated transfer to/from roller conveyors. As well as load carriers with automatically extendable telescopic forks for picking up secured/braked pushable load carriers standing on the floor, such as trolleys/roll racks or pallets (lengthways and widthways).

Load carrier with telescopic forks

Load carrier with telescopic forks

Using the load carrier with automatically extendable telescopic forks, secured/braked pushable load carriers standing on the floor, such as trolleys/roller racks as well as pallets (lengthways and widthways) can be picked up and delivered automatically.

  • One-sided loading/unloading
  • Automatically extendable telescopic forks
  • Automated pick-up of trolleys/pallets (lengthways and widthways)
Automated loading: load carrier with telescopic forks
Automated loading: load carrier with telescopic forks

Load carrier with conveyor technology

Load carrier with conveyor technology

With the conveyor belt load carrier, the load carriers can be picked up directly from powered (roller) conveyors or discharged onto the powered (roller) conveyor. The pick-up and delivery heights can be approached automatically by the lifting gear integrated in the load carrier.

  • Loading/unloading from both sides
  • Automatic transfer to powered roller conveyors
  • Pick-up of multiple load carriers possible
Automated loading: Load carrier with conveyor technology
Automated loading: Load carrier with conveyor technology

Personal protection system (PPS): Full monitoring of the entire load train

With the FT600 automated Factory Train load train, not only is the tractor environment secured in the direction of travel, but the entire train is permanently and fully monitored by a personal protection system (PPS). From the tractor to the last trailer, the load train is covered with a "protective field", so to speak. Several safety scanners secure the load train, both the direction of travel and the lateral areas are permanently monitored. The safety scanners are integrated in the tractor and also in each individual load carrier. The safety scanners scan the surroundings and generate a warning and protective field around the FT600 load train.

When driving straight ahead, everything seems fairly straightforward. But how does the monitoring function work when cornering, when the safety scanners run the risk of identifying the train itself as an "obstacle"? Once again, the Neumaier Factory Train load train offers a solution. Thanks to innovative technology and the network of the entire train formation to work as one vehicle, the load train recognises the bend radius and reacts accordingly.

In the previous automated load train types, only the tractor vehicle is equipped with a PPS. The trailers are not monitored nor is the environment of the load train. This presented HIGH DANGER for people entering the load train environment.
In the previous automated load train types, only the tractor vehicle is equipped with a PPS. The trailers are not monitored nor is the environment of the load train. This presented HIGH DANGER for people entering the load train environment.
The FT600 automated Factory Train load train is completely monitored. The complete load train is equipped with PPS (towing vehicle and all carriers). The complete load train environment is permanently monitored, even when driving around bends. This means: NO DANGER for people entering the load train environment.
The FT600 automated Factory Train load train is completely monitored. The complete load train is equipped with PPS (towing vehicle and all carriers). The complete load train environment is permanently monitored, even when driving around bends. This means: NO DANGER for people entering the load train environment.

The protective field and warning area created around the automated load train adapts to the driving speed. If the load train detects an obstacle (e.g. a person) in its warning field, the train reduces its speed continuously down to 0 km/h (if necessary). During speed reduction, the warning/protection field sizes are adjusted according to the driving speed.

Outdoor driving with the automated load train Factory Train FT600

What was previously not possible is now possible with the new Factory Train FT600 load train. Because the FT600 can also run automatically in outdoor areas. Until now, automated outdoor travel has always failed due to scanner technology. But with the new safety laser scanner from SICK AG this is now possible. The SICK outdoorScan3 has been specially developed for outdoor use and works flawlessly even under weather conditions such as sun, rain, snow and fog, thus ensuring a stable and above all safe and reliable process.

Automated and fully monitored: Neumaier load train Factory Train FT600 used outdoors

Cornering speed reduction and electronic braking system

Like the manually operated Factory Train load trains, the automated Factory Train FT600 also features automatic speed reduction when cornering. In this case, the entire train formation is decelerated during cornering. The speed remains throttled until the entire train has exited the bend and is driving straight ahead. This feature, which comes as standard with all models in the Factory Train series, eliminates the whiplash effect.

Electrically controlled braking system for the load train

Another advantage of the automated Factory Train FT600 is an electronic single-wheel brake system with ABS and emergency brake function, which can be installed on all steering axles in the train. In automation, shorter braking distances mean higher driving speeds since the train stops at a shorter distance. In addition, the load train brakes evenly and comes to a gradual and safe stop in an extended state thanks to the use of the electronic single-wheel brake system. This prevents dangerous sliding of the load carriers and ensures that the entire train formation always stays in its track.

AGV FS400 Factory Shuttle – Compact and Automated Guided Vehicle (AGV)

AGV FS400: Automated Guided Vehicle (AGV)
AGV FS400: Automated Guided Vehicle (AGV)

Compact, manoeuvrable and customised – the Factory Shuttle FS400 Automated Guided Vehicle (AGV) is a versatile AGV and offers everything required for modern and efficient factory automation. Due to a standardised modular principle, the AGV Factory Shuttle FS400 can be configured specifically to the customer’s processes and load carriers. This way the internal material flows can be automated in the best possible way, costs can be saved and safety can be increased.

The Factory Shuttle AGV is a transport shuttle and is driven in the base by a 2-way steering system. The navigation and orientation of the AGV can be optionally operated by geo-navigation / SLAM or magnetic point RFID. Hybrid navigation (a combination of different navigation modes in the AGV) is also possible. The FS400 Automated Guided Vehicle is powered by a lithium iron phosphate (Li-FePo4) battery with an automatic charging function. PL-d laser scanners are used in the AGV transport shuttles to ensure safe driving and maximum personal protection. In addition, the FS400 AGV has other safety features and lighting systems such as directional flasher and BlueSpot.

The payloads of the AGV FS400 series ranges from 400 kg to max. 3,000 kg. The integrated electric lifting gear achieves a lifting height of 100 mm in the standard version. Various load handling devices are available for picking up and delivering loads, such as forks or conveyor technology for picking up/delivering from or onto roller conveyors.

FL600 / FL400 Factory Lift – automated high lift stacker

Improve productivity in the warehouse through automated pallet handling at the same time as increasing safety. The automated high lift stackers of the Factory Lift FL400 and FL600 series achieve exactly that.

Automated high lift stacker Factory Lift FL400 and FL600

FK600 Factory K-Truck – automated narrow-aisle stacker

We offer a completely new concept for the automation of high bay warehouses with our unique narrow-aisle solution. We broke new ground in the development of this unusual but impressive automation solution. The objective was to develop a holistic and high-performance solution that offers both maximum storage density and minimises picking efforts, as well as being flexible and adaptable to the respective processes of our customers.

The Neumaier narrow-aisle concept is a holistic automation solution for high bay racking and includes automated narrow-aisle stackers, special conveyor technology for order picking and storage/retrieval processes as well as a sophisticated operating concept with full IT connection.

Automated narrow-aisle stacker FK600

Demonstration centre in live operation

In addition to indoor and outdoor automated guided transport systems, such as automated load trains, 2-way and 4-way high lift stackers, underride FTFs and a fully automated high bay with narrow-aisle forklift, conveyor technology solutions will also be on display, as well as manual load train systems and ergonomic driver workstations for forklift trucks with swivel seats, swivel cabs or lift cabs.

Neumaier demonstration centre for automated intralogistics

You can find out more about our holistic automation solutions for intralogistics on our main page at:

Do you have any questions? We will be happy to help you.

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